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Build
Process
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| New Cars start the process... |
LCW always starts out with a new Lincoln or Cadillac Coachbuilder Heavy
Duty Package. We are QVM & CMC Certified
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We enhance the OEM braking system to accommodate the limo's weight using
oversized front brake pads and rear braking cylinders. We use each model's length
and weight to select the appropriate Moog heavy-duty spring for a better ride and greater
safety. All units are fully inspected prior to production. Then, they are stripped
& covered, in & out, to protect body and interior.
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| Our Laser guided cutting system... |
LCW Proprietary cutting unit.

Each vehicle of 6" to 120" is within 1/16th of an inch
tolerance for exact specifications. All body parts are locked in so there is
no flex to change our exact cut specifications, and, of course, all specifications are
equal to or above QVM & CMC standards.
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| The
Conversion... |
We use only OEM body mounts for all our extensions, adding eight to
every stretch from 85" to 120". They strengthen the chassis, smooth, and
quite the ride. LCW's aluminized steel exhaust is mounted to improve clearance.
Heavy-duty isolators limit vibration.

Floor assembly is reinforced & prepared for flat rear floor entrance
area. This protects the carpet from high heel tears and supports the seating area.
We use OEM connectors to extend our electrical body harnesses, then loom them to
protect from incision, humidity and temperature extremes. Our proprietary
cross-member frame design delivers unequaled crash performance. Our OEM brackets,
connectors and double-wall, stainless steel chassis, fuel and brake line extensions give
backbone to the OEM extended 150,000 mile warranty. We assemble our drive shaft
extension from OEM materials, then unit balance each other for a vibration free ride.

LCW's low-alloy, high-strength floor, rocker panel and header extensions
are two-sided, hot-dipped, galvanized steel exceeding OEM standards. They resist
damage even in the fiercest weather.
Only factory pillars are used in all our extensions & are built to
exact QVM standards.

All interior panels are then primer etched for rust protection prior to
installation of our side panels. For passenger protection, we weld 8ga rectangular
tubing to the front, center and rear OEM pillars in all 120" models and to the front
and rear pillars in all other models. Then, we add structural foam adhesive for
rigidity.
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| All refinishing is done at eye level... |
Our exterior seven-step, epoxy-urethane coating is unique to LCW in the
limo industry. It's resistant to acid rain damage and chipping, while retaining a
gloss high enough to dazzle any eye.

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| LCW
Roof and Side Wall |
The LCW roof bracing system bonds high-strength hot galvanized steel on
16" centers to the existing roof panel. The result is a vastly stronger roof
for better client safety and operator piece of mind. Our side panel extensions are
veritable works of art. They're bolted, not welded, to the car, making them easy to
replace in the event of collision. To reduce weight and eliminate rust we use a
high-strength marine alloy aluminum, stainless steel fasteners and non-conductive
sealants.

For our roof and side-wall insulation we use double-radiant-barrier
aluminized Mylar, expanded closed-cell polyurethane foam and 22ga., hot-dipped, two-sided
galvanized steel. Our formula exceeds federal safety standards. Better yet, it
works.
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| The
best air conditioning and heat evaporating systems in the
industry. |
Our two air conditioning
evaporators are built of 30-finned, aluminum/copper tubing to
dissipate heat rapidly without rust. Each provides
19,200 BTU's of cooling capacity at face level.
The heater core produces volumes of warm air, which we
funnel to floor level, where (surprise!) it rises.

Neither heat-blistered nor ice-coated
pavement is a match for LCW's floor pan insulation. The
energy-absorbing material of OEM-style wool felt drinks in sound, vibration,
and temperature extremes. The construction exceeds federal safety
standards. (We use the same materials plus a radiant barrier below our
evaporators to enhance heating and cooling.)
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| Divider
Assembly |
For the divider assembly LCW uses only high-strength aluminum extrusion
OEM lift mechanisms for trouble-free operation year upon year.

Service folk will find work easier and faster with our electric system
control panel from ICS or Mastrcon. Low-voltage switching signals are reliable and
safe (and carry a limited lifetime warranty). The panel itself is mounted on the
passenger side of the divider.
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| Upholstery
and Seats |
Nothing ages a limousine like sagging, worn seats. LCW anticipates
and counteracts heavy use with tubular steel, 11-Ga. tension springs and Ricarro-style
webbing.
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| Reserve
Starting Battery |
Emergency reserve starting battery. The 850-CCA battery is a
vented high-output workhorse. Our OEM heavy-gauge vinyl top won't fade or peel for
years. Our auxiliary air conditioning condenser improves heat exchange.
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| Final inspection of undercarriage, exterior,
interior & all systems. |
This completes the build process for an LCW limousine, your
limousine.
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